If so, roughly what year electronic could be user by hobbyists?
Would it be better to abandon the existing transistors and etch the gaps or could the old be integrated?
Would it be a green process or would the process be too wasteful for any potential gains from re-using old electronics?


I did a course in photolithography, including a lab session where I literally made an unpackaged ASIC by hand, using technology that was current in the mid 90s. Etching silicon and doing photolithography is completely out of the reach for a hobbyist, even from scratch, even with 30 year old technology. Reusing a random chip and adding to it is simply impossible.
Essentially, you are looking at the following problems with simply creating a new chip:
And the additional problems with using an existing chip: